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Cast Iron Smoked Gouda Mac & Cheese

Ultra-creamy three-cheese macaroni smoked in a cast iron skillet with buttery panko crust.

By Meal Instructions KitchenPublished Aug 30, 2026Reviewed for USDA Food Safety
Cast Iron Smoked Gouda Mac & Cheese
LEAN 5S SPECIFICATION MATRIXAT-A-GLANCE PROCESS METRICS
Cook Temp
Heat Waves
225°F (107°C)
Preheat Required
Total Time
Clock Time
80 MIN
Floor-to-Plate
Protein / Serv
Fork
22G
Yield: 8 Servings
Standard
Verified Safety
VERIFIED
Zero Fluff
Execution ModeApplied via CSS Visibility

smoker Timer

Set for 60 mins @ 225°F (107°C)

60:00
Utensils

Ingredients

Base recipe calibrated for 8 adults.

Servings:
1 lb
Elbow macaroni
2 cups
Sharp yellow cheddar cheesefreshly grated
1 1/2 cups
Smoked gouda cheesefreshly grated
4 oz
Cream cheesesoftened
3 cups
Whole milk
1 cup
Heavy whipping cream
6 tbsp
Unsalted butterdivided
1/4 cup
All-purpose flour
1 cup
Panko breadcrumbs
1 1/2 tsp
Kosher salt & black pepper
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Get to the Point Execution

20-WORD BULLETS // NO FLUFF
1

Boil 1 lb elbow pasta 2 minutes shy of al dente; drain.

2

Make a cheese sauce with butter, flour, milk, sharp cheddar, smoked gouda, and cream cheese.

3

Fold pasta into cheese sauce in a 12-inch cast iron skillet; top with buttered panko breadcrumbs.

4

Smoke at 225°F for 60 minutes until bubbling with a golden crunchy smoke-kissed top.

Step-by-Step Guided Instructions

FLUFF-FREE GUIDED STEPS
1Par-Boil Pasta

Boil 1 lb elbow macaroni in salted water for 6 minutes (about 2 minutes shy of package al dente directions). Drain and rinse briefly with cool water.

💡 Dad Pro Tip:

Undercooking pasta prevents it from turning mushy as it absorbs the rich cheese sauce in the smoker.

2Velvety Three-Cheese Mornay

Melt 4 tbsp butter in a large pot. Whisk in 1/4 cup flour for 1 minute. Slowly whisk in 3 cups whole milk and 1 cup heavy cream. Simmer until thickened. Remove from heat and stir in 4 oz cream cheese, 2 cups sharp cheddar, and 1.5 cups smoked gouda.

💡 Dad Pro Tip:

Cream cheese provides sodium citrate that prevents the aged cheeses from separating into oil under smoke heat.

3Assemble in Cast Iron

Fold drained macaroni into the velvety cheese sauce. Pour into a greased 12-inch cast-iron skillet. Toss 1 cup panko breadcrumbs with 2 tbsp melted butter and 1/2 tsp smoked paprika, then scatter evenly across the top.

💡 Dad Pro Tip:

Cast iron absorbs smoker heat evenly and keeps the macaroni warm at the barbecue table.

4Applewood Smoke Infusion
⏱️ 60 MINS

Place skillet uncovered on smoker grates at 225°F using mild fruitwood. Smoke for 60 minutes until the edges are vigorously bubbling and the panko topping turns golden bronze.

💡 Dad Pro Tip:

Smoking uncovered allows the wood smoke to permeate the cheese sauce and toast the breadcrumb topping.

Dad Pro Tip

Stir 1 cup of chopped leftover smoked brisket or pulled pork into the mac and cheese before smoking for a complete meal.

👶 Kid & Toddler Adjustment:

Kids love this as-is; reduce smoked gouda to 1/2 cup and use mild cheddar if they prefer milder smoke.

Serve With & Reheating
Suggested Sides:
  • Buttered toast points
  • Crispy bacon strips
  • Fresh seasonal fruit
🔥 Reheat Method (Restore Crunch):

Reheat individual portions in microwave with 1 tbsp milk for 90 seconds, or bake at 350°F for 15 minutes.

Nutrition & Verification BasisHR-2 SOURCED
Calories: 540 kcal
Protein: 22g
Carbohydrates: 52g
Fat: 28g
Nutrition Source: USDA FoodData Central #172733 (Macaroni and cheese homemade)
Cook Time Basis: Tested with 1 lb elbow macaroni in a 12-inch cast-iron skillet on pellet smoker at 225°F for 60 minutes with applewood smoke.
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